Prototyping is the initial and most important stage of production, which determines the quality, fit and commercial success of your collection. We combine an individual approach, modern technologies and in-depth expertise to transform an idea into a flawless finished sample..
1. Consulting and strategic planning
Before starting work, we dive deep into your project to understand:
- Your brand's DNA and target audience.
- Your planned market segment (luxury, premium, mass market).
- Your expected budget, number of units, and launch dates.
- The design features of future products.
What you get:
- A personal manager who accompanies the project at every stage.
- Technical advice from a designer and technologist.
- Recommendations for optimising the product for serial production without losing the original idea.
2. Pattern development and digital preparation
- Development of patterns from scratch based on sketches, technical specifications or references.
- Adjustment of finished patterns taking into account the individual wishes of the brand.
- Digital digitisation of patterns and size grading in modern CAD systems
- Preparation for cutting.
3. Selection of materials and accessories (R&D)
- Analysis of fabrics according to key parameters: density, elasticity, shrinkage, colour fastness.
- Recommendations on suppliers and organisation of test orders.
- Testing fabrics for compatibility with specific sewing technologies.
4. Creation of the first sample (initial prototype)
- We test the patterns on real material.
- We evaluate the fit, proportions, and seam processing technology.
- We conduct internal fittings (fit sessions) with designers and technologists.
5. Making changes and improving the prototype
- We make precise adjustments to the patterns.
- We sew the updated sample, taking into account all adjustments.
- We record all changes in detail in the technical documentation.
6. Finalisation and technical package (Tech Pack)
- Digital patterns in production format for wholesale sewing of 50 or more units of one model
- Layout cards for automatic cutting.
- Size gradation tables.
- Photo and video instructions for sewing operations.
- Information on materials, threads, and accessories.
7. Preparation for serial production
- Planning serial cutting and organising production processes.
- Checking the readiness of all materials and accessories.
- Creating a timeline for launching the batch.
Advantages of working with us
- Individual approach and personal manager at every stage.
- Cost reduction through accurate planning and digital technologies.
- Possibility of small print runs for testing collections.
- High level of quality control from the first sample to mass production.
